CMS DMC M950 Deburring-Finishing Machine

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DMC m950

DMC m950 is the compact deburring-finishing machine designed to meet a variety of production requirements for diversified machining. The machine allows to better satisfy all dry deburring and satinising requirements of metallic surfaces thanks to the several customising machine configurations and the technical features of the working units.

Advantages

"ON FLY" ABRASIVE BELT CENTERING
The oscillating system for the belt tensioner roller works with an extremely precise and reactive "background suppression", to guarantee always the proper belt centering with rotation speed up to 40 m/s.

5 SECONDS TO REPLACE A VERTICAL BRUSH
The "Quick lock" conical couplings allow you to quickly set up the machine for any type of application, while ensuring maximum locking safety.

LONG IS BETTER: BELTS WITH 2620 mm LENGTH FOR LONGER LIFETIME
Longer abrasive belts improve the cooling of the abrasive grains, thus facilitating the detachment of the processing powders. A longer belt has a 43% longer lifetime, requires less replacements and therefore less downtime.

EASY: SIMPLE AND SAFE TO USE FOR EVERY APPLICATION
The complete range of devices and advanced technological solutions allow to satisfy the different production needs for small batches, such as deburring, oxide removal from edges and surface finishing.

CMS DMC Euro System MD Deburring-Finishing Machine

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First-class solutions for metal surfaces deburring and finishing

DMC Eurosystem md dry deburring finishing machines combine both top quality machining and system flexibility to meet a wide variety of production requirements. Based on a rich package of standard features and countless devices, this machine is the ideal solution for mid-sized modern and dynamic manufacturing companies.

• SAFETY. High adhesion effect conveyor belt combined with vacuum of work table allows the processing of small and thin workpieces.

• USER-FRIENDLINESS. Management and storing of working programs through color touch screen “Hydra V-Pad” control panel.

• MODULAR STRUCTURE. Flexible working unit placement offers solutions for any production requirement.

• RELIABILITY. High efficiency power transmission through the use of Poly-V drive belts (on working unit drive motors).

• PRODUCTIVITY. Abrasive belts length 2.620 mm for long life and working width 1.350 mm for wide or multiple machinable pieces.

• VERSATILITY. Quick tool change systems and extractable discs unit for fast replacement of abrasive discs.

Advantages

UP TO 4 OPERATING GROUPS FOR TODAY'S AND TOMORROW'S NEEDS
Frame structure from 2 to 4 operating groups configurable to solve a wide range of dry applications. The versatility of the empty module allows the future installation of a new group, expanding the production capacity of the machine.

WIDE RADIUS: UP TO 2 mm EDGE ROUNDING
Double row of 17 counter-rotating vertical brushes able to offer unparalleled results of edge breaking and oxide removal (from thermal cutting). The group is fully extractable for a complete tool change in less than 2 minutes.

LONG-LIFE MECHANIC DRIVE BELT
Multi-groove Poli-V belt with self-tensioning system for an extremely powerful, efficient and silent transimission, independent of the abrasive belt used, even in the most demanding working conditions.

SOFT TOUCH: EXTERNAL GROUPS TO IMPROVE THE QUALITY OF WORKED PIECES
The abrasive cloth roller with a 200 mm diameter and lateral oscillation allows to soften the surface roughness for a more uniform finish over the entire surface. The group of timed rotary blowers allow optimal cleaning of the machined pieces.

CMS DMC Metal System Deburring-Finishing Machine

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Represents a heavy-duty solution dedicated to the medium and large end user, as well as dedicated contractors, who are required to combine productivity, reliability and flexibility due to the ever changing work orders.

In a single pass the machine is able to:

• eliminate any burr produced by the cutting process

• efficiently remove sharp edges all while creating a radius

• deburr and radius holes of small dimensions

• efficiently removes oxide generated while cutting, whether from the outer perimeter of the piece or the inner circumference of the hole

Main equipment

• operating unit with large diameter contact roller

• planetary unit equipped with rotating disc brushes

• oscillating unit equipped with rotating disc brushes

• vacuum table for processing small pieces, with in-built electric fan located in the machine frame

• working table at fixed height from floor for either stand alone or to be inserted in through-feed automatic lines

• machine controlled by “Hydra PC” with 17” touch-screen

Advantages

• Excellent results for deburring, oxide removal and producing non-directional scratch thanks to the exclusive planetary unit which uses a gear box transmission that allows for independent speed rotation control of the brush discs as well as the planetary main discs.

• Quick change-over time for the replacement of the brush discs thanks to the quick disconnect spindle shaft system that allows for a fast and easy set-up of the machine for any type of application while allowing for the maximum safety due to the locking system.

• Extremely reliable and noiseless motor power transmission, even during the most extreme processing conditions, thanks to the multi-grooved Poli-V belts along with the self-tensioning belt device.

WIDE RADIUS: UP TO 2 mm EDGE ROUNDING
Exclusive planetary unit using gears, with disc brush rotation speed independent from the speed of the head, for a more effective deburring and edge rounding up to 2 mm even on plates larger than 1 meter.

MODULAR STRUCTURE TO ADAPT TO PRODUCTION NEEDS
Available with frame structure configurable up to 10 working units. The modular frame allows to replace a working unit or change the position rapidly and economically.

LONG-LIFE MECHANIC DRIVE BELT
Multi-groove Poli-V belt with self-tensioning system for an extremely powerful, efficient and silent transimission, independent of the abrasive belt used, even in the most demanding working conditions.

BEST IN CLASS FOR SEVERE AND LARGE BATCH PROCESSING
"Medium" frame structure for heavy duty applications and capability to fit up to 45 kW motors and contact rollers up to 400 mm diameter for large removals.

CMS DMC M950 Wet Deburring-Finishing Machine

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CMS DMC M950 Wet deburring-finishing machine

DMC has developed a new compact and solid wet deburring-finishing machine. The DMC m950 wet can be equipped up to 6 working units. Those available units are Roller drums (R), Row of 6 Discs (D) and Oscillating barrel brush (B) with abrasive cloth. With the modular structure, it is possible to replace the single operating units or order the machine with empty spaces for the future working units. This feature makes the machine very flexible for future growth and production requirements.

MAIN EQUIPMENT

• Hydra V-pad control panel with 5.7” touch-screen (10.4” opt.) with 120 working programs

• Air filtering unit on top to clean air containing oil mists (opt.)

• Motors positioned inside the machine structure

• Stainless steel tank

• Drying station: the outfeeded workpieces go through a cleaning and drying station (opt.)

• Fast locking system of the working units

• On/off positioning for the working units

• Working unit motors are driven by inverters (opt.)

• Infeed over thickness detection

• External tank and particle collection equipped with automated TNT filter (opt)

Advantages

SECURE BLOCKING OF PARTS SMALLER THAN 100 mm
Fitted with a system of electro-permanent magnets able to hold and secure the position of ferromagnetic parts smaller than 100 mm and with thickness of 2 mm and lower.

DRY HAND: MACHINED PARTS WITHOUT WORKING RESIDUES
Thanks to an external station fitted with independent turbo blowers, the parts are free from water and oil residues, thus facilitating handling and storage operations.

THE BEST SURFACE FINISHING 
A system of 17 nozzles, located before and after every working unit, perform a proper cleaning and cooling of both parts and consumables. This also allows to achieve means surface finishes up to P2000 grit and longer lifespan of the abrasive belts.

ACCURATE WORKING POSITIONINING UP TO 0.01 mm 
Fast and precise positioning of the operating units thanks to the possibility to set the abrasive belt consumption directly at the machine control panel.

CMS DMC Top Metal Deburring-Finishing Machine

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Innovative design for excellent production performance

Dmc Topmetal is designed to meet all deburring and satinizing demands, including heavy-duty machining. Wet processing is ideal for customers requiring very high quality finishes such as preparation of surfaces for mechanical polishing, chrome-plating and other galvanising processes.

Dmc Topmetal contact rollers are available with a diameter of 250 mm or 320 mm. The latter, thanks to the larger contact surface with the workpiece being processed and greater ability to absorb any defects on the abrasive belt joint, are specifically indicated for all applications requiring very high quality finishes. The contact rollers are available in bare steel or with an oil and heat resistant rubber coating (with hardness from 20 to 85 shores). They are also fitted with a special helicoidal grooving, optimised to ensure proper cooling and to improve ejection of machining debris.

Advantages

WIDE RADIUS: UP TO 2 MM EDGE ROUNDING Exclusive planetary unit using gears, with disc brush rotation speed independent from the speed of the head, for a more effective deburring and edge rounding up to 2 mm even on plates larger than 1 meter.

UP TO 25% MORE PRODUCTIVITY
Contact rollers up to 320 mm diameter for a larger contact surface and damping of abrasive belt junction to guarantee a 25% higher productivity than smaller contact rollers.

SHINE FINISHING: THE BEST FINISHING FOR UNIFORMITY AND QUALITY
Batteries of 25 nozzles located before and after every working unit for a proper cleaning and cooling of the working area: this means surface finishes up to P2000 grit and greater lifetime of abrasive belts.

ADAPTIVE CYCLE: POSITIONINING AT 0.01 mm PITCH
Electronic adjustment of the operating units is achieved with brushless motors, managed by the machine PLC control, for fast and precise positioning with reliability over time, based on abrasive belt consumption.